Month: September 2014

Wednesday, 10 September 2014

07:57 – Barbara and I were married 31 years ago today. It sure doesn’t seem that long. If I didn’t know better, I’d say it felt like maybe eight or nine years. Ten, tops.


12:18 – For those of you who are building emergency car kits, here’s something you might want to get while the getting’s good. I just noticed that one of Amazon.com’s third-party vendors is again selling Polar Pure water treatment bottles. I just ordered two of them for Barbara’s and my car emergency kits, at $20 each plus $4 shipping. These things are the gold standard in portable water purification. They’ve been off the market for several years, ever since the DEA put crystal iodine on their controlled list. My guess is that the DEA will shut down this company in the real near future, so if you’d like one or more of these, grab them now while they’re still available. Their shelf life is unlimited, and they’re rated to purify 2,000 quarts/liters each.

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Tuesday, 9 September 2014

07:51 – With the approach of autumn, cooler weather may finally be in sight. The warmest day this coming week is forecast to be in the upper 80’s (~31C), but by Saturday the high is to be in the upper 60’s (~20C) and the low in the mid-50’s (~13C). It’s been a relatively cool summer, and most of the long-term forecasts say it’ll be a cold winter. Which is fine with me. I much prefer cold to hot.

I’ll spend today, as usual, building and shipping science kits. I need to get another batch of 30 or 60 chemistry kits built, which means I need to fill bottles for the half dozen chemicals we’re short of for that.


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Monday, 8 September 2014

09:38 – We got an order overnight from Canada, which is the first international order we’ve gotten since at least the first of August. That’s a bit odd. In that period I’d have expected to ship at least ten kits internationally, probably eight of which would have gone to Canada.

Barbara noticed yesterday that the kitchen faucet was loose. When you move the handle, the whole faucet moves. So I crawled up under the sink and checked things out. There’s a metal stud sticking down with a bolt on it, which I’m sure is what clamps the faucet assembly to the counter top. Unfortunately, I don’t have sockets that are deep enough to get to the nut, and there’s no room to maneuver a wrench or pliers. Not to mention that Barbara has little faith in my plumbing skills. I think she’s afraid I’ll try to tighten the nut and end up flooding the kitchen. So I called the plumber, who’s going to stop over tomorrow morning.

As I’ve said before, it irks me to hire someone to do trivial repairs. Hell, I remember the days when I’d have thought nothing of replacing my Jeep CJ’s starter or water pump, or relining the brakes. No more. In the immortal words of Dirty Harry, “A man’s got to know his limitations.”

Back to work building and shipping kits.


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Sunday, 7 September 2014

10:44 – Barbara is doing the white tornado thing cleaning house. The last couple of weekends she just did a quick pass through, cleaning bathrooms and vacuuming the middle of the floors. This morning, she’s vacuumed everything, moving furniture as she went. Right now, she’s damp mopping the tile floors in the bathrooms and the hardwood floors throughout the rest of the house.

As usual, I’m working on science kits. We should be in good shape for the next week or two, assuming no one drops a bulk order on us. Meanwhile, I’ll just keep building inventory.

Barbara mentioned last night that on her way home from work Friday she’d seen AT&T crews installing fiber along Reynolda Road, not far from Wake Forest University. That means it shouldn’t be much longer before they start installing it in our neighborhood. Meanwhile, I’m getting at least one or two spams per day, every day, from Time-Warner Cable, which seems desperate to get people to lock themselves into long-term contracts before AT&T introduces their fiber service locally. It’ll be interesting to see how long the AT&T contract is for. One year won’t be a problem. Two years I’d have to think about.

As of now, Barbara wants to continue working at the law firm for another couple years or so. Over that time, we’ll explore areas where we might want to move. As of now, Barbara is inclined toward the Pilot Mountain area, about halfway between Winston-Salem and Mt. Airy. That’s too close to Winston-Salem for my comfort. I’d prefer to be an hour or more from Winston-Salem in an area with municipal water, sewer, and trash collection, and with decent medical services available locally. I’d also prefer a more cosmopolitan area where fundamentalist Baptists aren’t overwhelmingly dominant. That’s why I’ve been lobbying Barbara in favor of the Boone, NC area. She did her undergrad degree there, and was initially in favor of relocating there, but she later decided it was too far from her sister and friends.

Wherever we eventually move, we’ll be looking to buy or build a home with everything on one floor and a full basement. Ideally, the property will already have a suitable outbuilding that I can use for lab space and manufacturing kits. If not, we can build that. Also, we want something that we can afford to pay cash for, which would greatly ease the move. We could take our time getting all our stuff moved to the new place and then clean up the current house and put it on the market.


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Saturday, 6 September 2014

08:58 – Barbara is off this morning on a half-day trip with her friend Marcy. I’m building and shipping kits.

First priority today is FK01 forensic science kits, for which inventory currently stands at -1. We’ll get a new batch of those made up over the weekend, and then start on more of the CK01A chemistry kits, which are running low again. And then we need to do another batch of the BK01 biology kits, of which we have maybe a two-week supply on hand. Six days into the month, we’re shipping BK01 kits at a rate of 1.5/day and FK01 kits at a rate of 1.0/day.


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Friday, 5 September 2014

07:55 – We’re all caught up on shipping kits. The only orders outstanding are the ones that came in overnight and this morning, which we’ll ship this afternoon. Meanwhile, I need to make up a bunch of solutions today and get started on bottling them.

One of those solutions is 4 liters of 6M sodium hydroxide, which has gotten me thinking about chemical storage. I’m down to my last three 500 g bottles of sodium hydroxide. When I finish those, I have to open a new container of sodium hydroxide, which in this case is a 10 kilo bucket rather than a 500 g bottle. Right now, that 10 kilo bucket is sitting on the floor because it won’t fit my storage shelves.

When we got started building science kits a few years ago, I put up shelves for chemical storage. Most of them are 4″ (10 cm) wide with vertical separation of 6″ (15 cm). Those worked fine when I was buying chemicals in 25 g, 100 g, and 500 g bottles. They’re not wide enough now that I’m buying a lot of chemicals in 1-kilo, 2- or 2.5-kilo, 5-kilo, and 10-kilo containers. That’s why there are still a couple of cartons of chemicals from Fisher Scientific sitting on the floor where UPS delivered them. I thought about repackaging them into 500 g and one kilo bottles, but that’s just too much work. Instead, I think I’ll remove some of the smaller shelves and replace them with wider shelves with more vertical separation. But that’ll have to wait for things to calm down a bit around here.


11:02 – I’d forgotten how obnoxious lead acetate is. We provide a 0.1 M solution of lead acetate in many of our kits, and I was just making up four liters of the stuff. I weighed out the appropriate mass of reagent-grade lead acetate and added it to distilled water. One might expect a nice, clear water-like solution to result. Instead, one gets a solution that looks like milk, literally.

The problem is that most common lead salts, with the exceptions of the acetate and the nitrate, are extremely insoluble in water. And water exposed to air just loves to suck up carbon dioxide. At room temperature, a liter of water dissolves about 1.6 grams of carbon dioxide. That doesn’t sound like much, but with the molar mass of carbon dioxide about 44 g/mol, that means that plain water exposed to air is actually about 0.036 molar with respect to carbon dioxide. That carbon dioxide reacts with water in a reversible reaction to form carbonic acid, the acid whose salts are carbonates. And lead carbonate is extremely insoluble in water, which is why my solution looks like milk. That 0.036 molar carbonic acid reacts 1:1 with my 0.1 molar lead acetate solution precipitating out nearly a third of the lead ions as insoluble carbonate. What’s worse is that that reaction removes the carbon dioxide from the solution, so it promptly sucks more carbon dioxide out of the air, until all the lead is precipitated and the solution reaches equilibrium with about 1.6 g/L of dissolved carbon dioxide. Basically, my dilute solution of lead acetate eventually turns into a dilute solution of acetic acid with most of the lead precipitated out as lead carbonate.

Fortunately, one can use Le Chatelier’s principle to shift the equilibrium by dissolving the lead acetate in a dilute solution of acetic acid rather than plain water. Although it’s a weak acid in absolute terms, acetic acid is a much stronger acid than carbonic acid. That forces the equilibrium of the reversible carbon dioxide <-> carbonic acid reaction to the left, keeping the dissolved carbon dioxide in the form of the molecular gas rather than the carbonate ion. And the lead acetate remains in solution as lead acetate.

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Thursday, 4 September 2014

08:08 – Being a chemistry geek, I get excited about things that other people don’t even notice. For example, yesterday I was making up solutions for kits. One of the solutions I made up was the IKI (iodine/potassium iodide) solution (Lugol’s solution) that’s included in most of our kits.

Iodine is extremely insoluble in water, something like 290 mg/L (290 ppm) at room temperature. Potassium iodide, on the other hand, is extremely soluble in water, something like 1,400 g/L at room temperature, or almost 5,000 times more soluble than iodine. The interesting thing is that iodine is very freely soluble in solutions of iodide ions, and the more concentrated the iodide solution, the faster the iodine goes into solution.

In the past, I’ve made up two liters of IKI solution by dissolving 40 grams of potassium iodine (KI) in about 400 mL of water, adding 25.4 grams of crystal iodine, swirling the bottle periodically over the day or so that it takes the iodine to go into solution, and then making up the solution to two liters. Yesterday, I decided to see if I could speed things up a bit by using much less water initially.

So weighed out 40 g of KI and transferred it to a 125 mL bottle. Ordinarily I’d have added some water at that point to dissolve the KI, but instead I weighed out 25.4 g of iodine crystals and added them to the bottle, right on top of the solid KI. Before I had time to add any water, a reaction started. A solid-state reaction, in which the solid molecular iodine started to react with the solid potassium iodide, producing essentially potassium tri-iodide in solid form. I could actually watch the reaction progress, starting with a bottom white layer of KI and a top dark-gray layer of iodine crystals. The two layers began to merge into a single dark brown layer.

I watched that happening for a few seconds and then added 60 mL of so of distilled water and capped the bottle. I inverted the bottle several times to mix the contents and all of the solids went into solution almost instantly. Because dissolution of KI is endothermic, the bottle quickly became quite cold. Even though the air in the house is air conditioned and dehumidified, water vapor immediately started condensing on the surface of the bottle and running down the sides. This whole process is fascinating in so many ways: kinetically, thermodynamically, and enthalpically. It’s good to be a geek.


11:55 – A few years ago, Barbara literally knocked over a hornets’ nest while she was working in the back yard. She was stung badly, and she’s understandably afraid of hornets and similar stinging insects. A week or so ago, she mentioned that there was a nest of yellow jackets or hornets down at the back of our property, apparently inside the trunk of a tree. So I walked down there after dark that evening and took along a can of hornet/wasp killer. One of those that shoots a stream instead of a fine mist. I walked over to where I’d seen the bugs clustering earlier that day, and hosed it down with the hornet/wasp killer. They immediately swarmed out of the nest, but I turned off my flashlight and walked away unstung. The next day, I noticed there were a lot of dead bodies lying near the nest entrance, but there were still a lot of them swarming around. So I went down again that night and sprayed again. The next day, same deal. I got some of them but there are a lot left. I understand that nest may be buried deeply and contain literally thousands of the things.

If I were living in an Agatha Christie novel, I’d use something that actually kills them, like potassium cyanide. A couple tablespoons of that in the nest entrance and a bit of sulfuric acid would fumigate the hell out of that next. I have both of those in my lab, but I think I’ll take a more traditional approach.

I search the web for stinging insects in North Carolina, attempting to identify the species, but I haven’t gotten a close enough look at one to be sure. There are several candidates, and the advice for all of them on the NC Ag Extension web site is similar. First, just leave them alone unless they present a real threat to people. Second, if you have to kill them use something like the Spectrocide/Hot Shot insect spray I used, following the label directions strictly, of course. But the site warns that it probably won’t be effective and even several treatments may leave a viable nest. It does say that the colony dies out in the winter and is seldom re-used the next year.

The site also says whatever you do, don’t use gasoline because it’s harmful to the environment. I take that to mean that gasoline will in fact kill all of the little SOBs but using it would violate federal law. Federal law, of course, ignores the fact that these stinging insects are very harmful to our environment. I’m thinking napalm.

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Wednesday, 3 September 2014

10:10 – About all I do this time of year is make up chemical solutions, bottle chemicals, make up subassemblies, and pack and ship science kits. That’s what I’m doing today, and with any luck I’ll have all outstanding orders shipped this afternoon.


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Tuesday, 2 September 2014

07:51 – We’re in inefficient mode here, driven by exigency. For example, yesterday we made up 10 sets of regulated chemical bags and 14 sets of unregulated chemical bags for CK01A chemistry kits. Ordinarily, we make those up in batches of 30 or 60 at a time. But we had in stock only 10 of one chemical needed in one bag and only 14 of another chemical needed in the other bag, so 10 and 14 it was. But at least I now have everything I need to build 10 more CK01A chemistry kits. Which, given that we currently have two more CK01A orders than we have kits, takes our finished-goods inventory to eight of those kits, once I actually get those kits boxed up. Same deal on FK01A forensic science kits, for which we have two outstanding orders and only two kits left in stock. And we’re down to zero of the the FK01B kits, with two orders outstanding, and two of the FK01C kits, with one order outstanding. I need to get more of all of those made up today as well if I have time. At least we’re still in decent shape on the BK01 biology kits and the CK01B chemistry kits. It looks like we’ll ship 18 or 20 kits today, and then turn around tomorrow and start again.


15:34 – Our shipping area–AKA the foyer table–is full, and I’m just about out of energy. I still have outstanding orders, but they’ll just have to ship tomorrow.

I just ran the final numbers for last month. We matched August 2013 results, almost exactly. The same number of kits, and within a few hundred bucks of the same revenue. Ordinarily I wouldn’t be pleased with no increase year-on-year, but August 2013 was an extraordinarily good month, with nearly twice the number of kits and revenue of the next-best month. This month is also shaping up nicely. Two days into the month–only 6.7% of the month gone–we’re already at 15% of total revenues for September 2013. That, incidentally, was also an extremely good month, so we’re on pace to do well for the year.

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Monday, 1 September 2014

10:51 – Happy Labor Day. It’s a well-named holiday, because every year Barbara and I spend the whole Labor Day weekend working. At this point, we’re working desperately to get subassemblies built so that we can build more kits so that we can ship queued-up orders.

Barbara has started watching series three of Reven8e. I’ll kind of pay attention when it’s on because I’ll watch Emily VanCamp in almost anything. We were sitting in the den yesterday (working, of course) with the US Open on. Maria Sharapova was in the process of losing her match to the Danish girl. At first, I didn’t recognize Maria as herself. I honestly thought it was Emily VanCamp on the court, and wondered what she was doing playing tennis at the US Open. From certain angles, Sharapova and VanCamp look not just similar but like identical twins. Even from angles where they don’t look identical, they look like sisters. Their builds are also similar. Both are tall and slender and built like tennis players.

Last night, Barbara watched another episode of Reven8e. As soon as Emily appeared on screen, I of course commented, “Boy, she looks like Maria Sharapova.” The one difference I noticed was that Emily has very slender arms, whereas Maria is noticeably more muscular.


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