Category: science kits

Wednesday, 20 March 2013

08:46 – One of the most annoying things about Netflix streaming is that they drop titles with only a week’s notice. One series we’ve had in our queue for probably a year has been gradually bubbling toward the top. Last night, I brought our queue up in my browser, intending to move it to the top so that we could conveniently sample it on our Roku. Unfortunately, availability of that series is now listed as “until 3/25”. There are 50+ 45-minute episodes, so there’s no point to starting it now. Netflix must know how long they’ve licensed each movie or series for, so what’s the point of waiting until a week before their license expires to let viewers know how much longer it’ll be available? They should list the expiration date as soon as they add a title to their catalog.

I see that Cyprus has become The Mouse that Roared. Cypriot legislators rejected the Troika’s (read, Germany’s) bailout terms without a single vote in favor, even though those terms had been modified to protect depositors with balances of €20,000 or less. Merkel must be spitting nails. Germany now has the choice of backing down, which it can’t do, or watching Cyprus crash out of the euro. That’s assuming that Cyprus doesn’t come to some agreement with Russia, which Merkel has explicitly forbidden. No matter what happens, things look ominous for the EU, the euro, and Merkel’s reelection chances this autumn. It will be ironic if tiny Cyprus, which accounts for something like 1/500th of EU GDP, is the straw that breaks the euro’s back.


12:20 – I’m building kits today. We’re getting low stock on the CK01A chemistry kits, with less than a dozen in finished goods inventory, but the real problem is the BK01 biology kits. I shipped one this morning, which takes our remaining stock down to one. I just finished putting together another 30 of the biology kit small parts bags, which was the last thing I needed for another batch of 30 biology kits.

The real problem is that the biology kits include a 12-pack of deep cavity slides. These aren’t the common well slides. They’re three times the thickness of a standard microscope slide–about 3.2mm versus 1 mm–and have a deep cylindrical cavity through most of their thickness. Only one of our vendors carries them, and they’re backordered through 15 May. After I build these 30 biology kits, I’ll be down to only eight packs of the thick cavity slides in stock. That means we’ll have only 38 biology kits available to carry us from now until mid-May. I don’t think that’ll be enough.

We’ve already decided to delay introducing our new LK01 Life Science Kit from 31 March until about 1 June, because it also includes thick cavity slides. I guess we’ll just continue to build stock of the biology kits without the thick cavity slides. If we get more than 38 orders for biology kits between now and mid-May, we’ll just ship what we have and back-order the rest of the orders.

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Sunday, 17 March 2013

08:43 – Work on building science kit inventory continues. While she watched basketball and golf yesterday afternoon, Barbara labeled about 800 bottles, enough for about 20 more kits. She’ll probably do about the same number this afternoon.


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Saturday, 16 March 2013

09:37 – Barbara’s out working in the yard, I’m doing laundry, and Colin is whining to go out and play. A typical Saturday. We haven’t had many of those recently. But now things seem to have settled down with Barbara’s parents, which is exactly what she needed.

My vendor acknowledged the PO I sent yesterday. Unfortunately, two of the items were backordered. One of them, the 96-well plate, is out of stock permanently. They’re out and don’t intend to get more. That’s not a big problem. I can order those elsewhere. The worrisome one is the deep cavity slides. I ordered $600+ worth of those, and they’re backordered until May 15th. No one else carries those, unless I want to order directly from the factory in China. That’s a can of worms I’d rather not open.


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Friday, 15 March 2013

07:47 – Barbara and I have started watching another good Canadian series on Netflix streaming. It’s Bomb Girls, set in a Toronto munitions plant in 1941. With one jarring exception, their technical advisors have done a good job. That exception was a scene that showed the girls sitting around on break (outside the plant, of course) smoking cigarettes. I almost choked on my Coke. The cigarettes they were smoking were filter tips, which didn’t become common until about 15 years after that scene was set. Also, some of the slang seems a bit anachronistic to my ears. For example, the girls use the phrase “head in the game” more than once.

But the tech advisors did get a lot of subtle things right. For example, there’s an accidental explosion and one of the survivors comments that the smoke was black instead of white. The girls fill shells with amatol, which is a mixture of TNT and ammonium nitrate. TNT is oxygen-deficient and produces black smoke when it detonates. Ammonium nitrate is oxygen-rich, and causes properly-blended amatol to produce white smoke when it detonates. So it would seem that the accident was not the fault of the girls who were filling the shells, but of the people who made up the amatol blend. I checked all this against a book I just happen to have on my shelves, the 1941 edition of Chemistry of Powder and Explosives. It’s a great reference resource for anyone who happens to be running a munitions factory in 1941.

Work on science kits continues. UPS showed up yesterday with my case of 60 Sterilite plastic shoe-box bins, which are already unpacked and in use as assembly bins.


12:28 – Back when we incorporated and started selling science kits, one of the first things I did was contact various wholesalers that we intended to use and ask them about credit terms. Most of them pretty much automatically granted $1,000 worth of trade credit, which was more than enough at the time.

Since then, I’ve started paying all of our minor vendors and all but two of the major vendors by credit card. It’s quicker and cleaner. I don’t have to write and mail checks. And our AmEx card gives us a kick-back on all purchases, so it makes sense to use it.

The two major vendors don’t accept credit cards, so I do the PO/check thing with them. Both authorized $1,000 of trade credit when we established accounts with them two years ago. One of them is pretty flexible. I mentioned Katie the other day. When I asked her early on how rigid they were about the $1,000 limit, she said not to worry about going over it within reason. She said if I ordered $1,500 or $2,000 worth of stuff or even more that probably no one would care. She said that if I issued them a PO for $4,000 or $5,000 their credit department would probably flag the transaction. The other vendor is much more rigid. They’ll accept POs up to $1,000, not including shipping (which can be significant, particularly for glassware orders), but that’s as far as they’ll budge. And until I’d paid outstanding invoices, which I do on receipt, I couldn’t order any more stuff from them, unless I pre-paid. Cutting a check for items I hadn’t yet ordered is a pain in the butt in terms of record keeping, so I just never did that.

None of this was a problem before. The typical PO I issued to that vendor might be for $600 or $800, and I seldom issued more than one or two a month. But with our business ramping up fast, I could see that it’s going to become a bigger problem. So I called and spoke to the owner this morning and asked him if he could increase my credit limit. He asked how much I wanted. I told him I was looking at a PO for $1,800–just one line item was for over $600–and trying to figure out how to prioritize items to get the PO under $1,000. I told him that our business was ramping up fast and issuing so many sub-$1,000 POs was going to be a pain in the butt, both for us and for them. So he raised our credit limit to $2,000 and said to give him a call in a few months about raising it further.

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Wednesday, 13 March 2013

08:30 – Science kit sales continue to be strong, at least for this time of year. We’re running low on both biology and forensics kits, so over the next couple of days I’ll build new batches of each. We’re currently shipping kits at a rate of about 30/month, and increasing. We expect that rate to peak at about 300 kits/month in August, so for now we’re building just enough finished kits to keep reasonable stock levels while we focus the rest of our attention on building subassemblies for the summer rush.


12:02 – I’ve spent the morning doing miscellany. I managed to get 30 of the regulated chemical bags for the biology kits assembled. Then I filed the annual report for our LLC and wrote a $200 check to the Secretary of State for the protection money it demands. Since I had the corporate checkbook out, I paid an invoice on some stuff that arrived Monday. Which made me think: remember when invoices used to say something like “2% 10, net 30”? Remember when the accounting department used to hold off paying invoices until the last moment so the company would get the benefit of the float? You seldom see discounts for quick payment nowadays. Every invoice I get just says “Net 30”. With interest rates where they are, discounts and slow paying are pretty pointless. I simply pay invoices as soon as the shipment has arrived and been checked in.

When I returned the corporate checkbook to Barbara’s office, I happened to look in the bedroom door. The bed pillows were all pillaged, which is usual. All of our Border Collies have arranged the pillows to their liking, so they can lie on the bed and look out the window while having a comfortable place to rest their heads. But today Colin had done more than rearrange the pillows; he’d shredded the corner of one and pulled out some of the stuffing. I chastised him and he slunk away.

Then I went out on the front porch to put the new mail on the mailbox. There was already a note on the front of the mailbox to let the mailman know there were boxes awaiting pickup inside. That note was held on the mailbox with two clothespins, the tops of which held the lid of the mailbox up. The entire mailbox was full to overflowing with small sticks, grass, leaves, moss, and other assorted biomass. Obviously, spring has arrived early and a bird had decided this would be a good place to build her nest. So I cleared out the nesting materials, reclamped the note and envelopes to keep the lid of the box down, and came back inside. Colin was standing there watching me the whole time. When I came back in, Colin claimed that he’d shredded the pillow and removed stuffing to help the bird gather good nesting materials. Yeah, right.

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Tuesday, 12 March 2013

08:59 – We started watching The Grand last night on Netflix streaming. It’s set in an English hotel, with the first episode opening on New Year’s Eve 1919. The cast is good, as are the writing and production values. It’s reminiscent of Upstairs, Downstairs. The one thing I found jarring was that more than once they had characters laughing and joking about WWI. In 1919, that wasn’t a subject for levity. Britain had just lost literally most of a generation of its young men, and nearly every family had lost a young man killed, blinded, or crippled in the war. If not more than one. The scale of the slaughter was almost inconceivable to us today. On the worst day of the Battle of the Somme, for example, there were more men killed than the US lost during the entire Viet Nam war. And that battle went on for months, with more than a million total casualties. No joking matter.

I got email Sunday from a homeschool mom who really wanted to do a forensic science lab course, but her budget wouldn’t stretch to $247 for our FK01 forensic kit. She asked if there was any way we could break up the FK01 kit into smaller, less expensive kits. Hers was by no means the first similar email I’d gotten, and I was already thinking about doing exactly what she wanted. I decided to break up the FK01 kit into three kits:

The FK01A Core Forensic Science Kit sells for $165, and includes the specialized equipment, chemicals, and specimens needed to do the 25 lab sessions in the first six groups in the book. The other two kits require the FK01A kit if the user doesn’t already have the equipment and chemicals on hand. The FK01B Forensic Science Kit Supplement 1 sells for $51, and includes the specialized chemicals and specimens needed to do the 7 lab sessions in the Forensic Drug Testing and Forensic Toxicology groups in the book. The FK01C Forensic Science Kit Supplement 2 sells for $79, and includes the specialized chemicals and specimens needed to do the 7 lab sessions in the Gunshot and Explosive Residues Analysis, Detecting Altered and Forged Documents, and Forensic Biology groups in the book.


10:52 – Barbara called earlier to say they’d had an offer on their parents’ house. Their agent suggested they counter-offer, but Barbara thought the amount he suggested was a bit high, in particular because the latest real estate valuation reduced the tax value of the house by 20%. I suggested that they split the difference on their counter-offer between the listing price and the price offered. On the one hand, they don’t want to leave too much money on the table. On the other, they don’t want the potential buyer to walk away and end up having the house sitting on the market. On the gripping hand, homes are starting to sell a lot faster than they had been.

Last week, I ordered 360 glass Petri dishes, all my vendor had in stock. UPS delivered them about 6:00 last night. As usual with UPS, the boxes were a bit banged up, so I was a bit concerned. I’d ordered 100 of the same Petri dishes earlier, which Barbara packed last weekend into groups of three, padded with bubble-wrap. Of those 100, there were two cracked. A 2% breakage rate is no big deal. Almost any glassware order has some breakage.

The problem is, it’s not convenient for us to discover the actual amount of breakage because that involves unpacking every box and examining each Petri dish. The boxes are small cubes, each with four stacks of five Petri dishes, and having to repack undamaged dishes would be time-consuming and inconvenient. So I called Katie, who’s our rep with that vendor, and explained the problem. Ordinarily, vendors expect buyers to report damage or shortage quickly, usually within one to three days of receipt, but that obviously wasn’t going to work. Katie understood our problem and said just to keep a running total of breakage when we pack up the dishes for kits. She’ll issue a credit to apply towards the next order.

I also suggested to Katie that they contact the manufacturer about improving their packing. It’s a long boat trip from China, and the only protection they use within the boxes of 20 is a sheet of tissue paper between the halves of a plate pair and another sheet between plate pairs. That’s no real protection against breakage, and I suggested to Katie that they get the manufacturer to start using thin sheets of bubble wrap between halves and between pairs. If that means the boxes have to be a little larger and the cost of the plates a little higher, fine. Better that than having to deal with breakage.

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Monday, 11 March 2013

08:39 – Barbara’s dad came home from the hospital yesterday and seems to be doing well. Her mom also seems to be doing pretty well. Barring the always-present possibility of an emergency, everything seems to be back on a relatively even keel.

Barbara started labeling bottles yesterday for the next batch of 60 chemistry kits. Those will go on the shelf to be filled later. When she finishes labeling this batch, she’ll start labeling bottles for another batch of 30 forensics kits, then 60 more biology kits, then back again for 60 more chemistry kits. With what we already have in stock, that gives us enough for 180 chemistry kits, 120 biology kits, and 60 forensics kits. Then we’ll start the cycle again. Geez, we’re gonna use a boatload of bottles.

Last night, we watched the series finale of Rescue Me, so tonight we’ll start one of the series that’s been patiently waiting in our Netflix streaming queue.


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Sunday, 10 March 2013

11:06 – Barbara got home a few minutes ago from her sister’s birthday breakfast. A bit unusual, but Frances’ husband has to go in to work later this morning, so it was breakfast or nothing.

Reorganizing downstairs is proceeding apace. Last August, we went out to Home Depot looking for plastic storage bins. They had generic shoebox-sized 6.5-quart storage bins with lids for $1.17 each, so we bought 37, which was their entire stock. I was intending to buy another bunch, so I checked the website to see how many the local store had in stock. While I was there, I started looking at alternatives. They also had Sterilite plastic shoeboxes. That’s a decent brand name, but the Sterilite boxes were a lot more expensive. Then I noticed that they sold them in a 60-pack, on-line only, for $70. That item was flagged “no free shipping”, which concerned me a bit. But I added it to my cart anyway, and ended up paying only the $70 plus $5 shipping and $5 sales tax. That’s $1.33 each delivered, and they’re nicer storage bins than the no-name ones we bought before. And I don’t have to carry them home. I did check Amazon, of course. They didn’t have the 60-packs. They did have 12-packs with free shipping, but five 12-packs would have cost me $132.

When they arrive, 30 of them go downstairs on the work tables. We’ll use them to assemble batches of 30 each of the various chemical bags that go into the kits. They’ll replace the cardboard boxes we had been using. The other 30 stay upstairs, where we’ll use them to assemble batches of 30 of the small parts bags for the kits. The nice thing about these bins is that they’re stackable when not in use, which cardboard boxes are not. That means we can get them out, set up an array of 30 of them, build 30 (or 60 or 90) small parts bags, and then stack the bins out of the way.


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Saturday, 9 March 2013

10:35 – Barbara’s dad is in the hospital again, but she’s expecting him to be released today or tomorrow. Dutch had a follow-up doctor visit yesterday, and the doctor was concerned about the amount of water-weight Dutch had gained. So they did a direct-admit to the hospital so they can put Dutch on IV diuretics to get some of the fluid gone. As Barbara said last night, this’ll probably be a regular thing every couple of months for the rest of Dutch’s life. He’s doing what he’s supposed to in terms of limiting fluid intake, salt, and so on, but eventually the fluid builds up anyway. Barbara said the good news was that the blood tests showed Dutch was otherwise doing well, including kidney function.

Barbara already had plans for last night with her friend Bonnie to attend a concert. She decided that Dutch’s condition wasn’t an emergency, so she went ahead with her plans. Frances and Sankie went to the hospital with Dutch. Sankie, who is apparently doing very well mentally, stayed with Frances last night, so presumably they’ll go over to the hospital today. We’re hoping Dutch will be dried out and ready to go home this afternoon.

One of the downsides to our increasing kit sales volume is that we’re ordering in a lot of components, which have to be stored somewhere. Storing one case of 1,100 or 1,500 bottles or 60 test tube racks, for example, is no big deal. Storing a dozen or two dozen cases of bottles and 600 test tube racks is a different thing entirely. So one of my high-priority projects for this weekend–especially since I have cases and cases of more stuff on order–is to get the downstairs finished and unfinished areas better organized. I need space to store all this stuff, and I need to be able to find it quickly.

First up is to get the half dozen or so cases of bottles that are currently lining one wall of the garage area in the basement moved over into the finished area and sorted out by type. There are more cases in the library upstairs that we’ll also move down to the finished area of the basement, along with some of the stuff that’s currently in my upstairs workroom.

Then I want to convert my work/storage area in the unfinished part of the basement into a pure storage area. That means moving out the two 6X2.5 foot work tables in that area and installing floor-to-ceiling 12-inch shelves where the tables were. Those tables will go out into the garage area, where the cases of bottles were.


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Friday, 8 March 2013

06:47 – While I was concentrating on other things, the finished-goods inventory of biology kits got away from me. We sold two of those yesterday, which took us down to only three biology kits in stock. We have all the subassemblies to build two more, but that’s still only five total. Fortunately, with minor exceptions, we have all the components we need to build another 60 biology kits, but it will take some time to get those assembled.

One of those exceptions is the 100 mL polypropylene beakers, of which we have only 34 in stock. I have 600 more on order, but they won’t arrive until the end of this month. Biology kits include one of those beakers and chemistry kits two. So I think I’ll build a dozen biology kits, which leaves me enough for 11 more chemistry kits to go with the dozen that are already in finished inventory. We’ll keep our fingers crossed that 17 biology kits and 23 chemistry kits will hold us through the end of the month. Meanwhile, I’ll be getting everything assembled for 60 more biology kits and 48 more chemistry kits, less those beakers.


11:29 – So, I’m down in the lab making up a liter of phosphate-buffered saline 10X concentrate. I opened a new gallon of distilled water, poured some into the container I was using to make up the PBS, and noticed a puddle on the counter top. I’m not usually that sloppy, so I soaked it up with a towel and replaced the gallon jug of DI water on the counter. A moment later, I looked down. There was another puddle. Apparently, just removing the cap from the jug was enough to start it leaking. I’ve never had that happen before.

One can buy PBS tablets that simply need to be dissolved in the specified amount of DI water to make up PBS, but I didn’t have any. So I made up the PBS from reagent-grade sodium chloride, sodium hydroxide, potassium hydroxide, and phosphoric acid. I was using a clean 1-liter softdrink bottle as a disposable mixing container, planning to transfer the solution later to a 1-liter polypropylene bottle and autoclave it to sterilize it. Then I realized that autoclaving was gratuitous. Of course, I’ll autoclave the working dilution before using it, but I wanted the 10X concentrate sterile as well just to make sure nothing grew in it. But of course I didn’t need to autoclave to sterilize the 10X batch. I’d already dissolved the sodium hydroxide and potassium hydroxide in 250 mL of so of DI water, making a solution that was extremely alkaline, probably 0.5 molar with respect to hydroxide. More than enough to kill microorganisms and spores on contact. So I transferred that solution to the 1-liter bottle, swished it around to contact all parts of the bottle and cap, and declared the storage bottle sterile. I then added the phosphoric acid, creating the buffer, and topped up with DI water. That should be sufficient. It’s a water-clear solution in clear plastic bottle. If the next time I pull it out it looks at all cloudy, I’ll just autoclave the hell out of it. But I don’t think that’ll be necessary.

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